Flexible Workflow Between SAP2000 and Steel Connection Studio

 

Designing steel connections is often time-consuming, especially when projects involve dozens or hundreds of joints. For models created in CSI software (SAP2000, ETABS, CSiBridge), Steel Connection Studio (SCS) streamlines the workflow: it imports your model, groups similar connections, generates editable design files, and makes it easy to reuse work from past projects while staying in sync as your analysis evolves. 

 

Video Walkthrough 

Watch the video for a full demonstration of the workflow. 

 

Step 1 — Load the CSI Model 

In SCS, click Automatic Design, choose SAP2000/ETABS/CSiBridge, and click Load data to import the active model. 

See video at [00:09]

 

Step 2 — Select Load Combinations 

Choose the combinations for connection design (typically Ultimate Limit States). Exclude serviceability or envelope combos if they don’t apply. 

See video at [00:25]

 

Step 3 — Set Up Design Options 

Define defaults so the preliminary design aligns with your practice: 

  • Standard (Eurocode, AISC, etc.) 
  • Working directory (where files will be saved) 
  • Preferred bolt diameters, plate thicknesses/materials, and pin-type connections 

See video at [00:50] 

 

Step 4 — Start Automatic Design 

Click Start Automatic Design. SCS will: 

  • Detect joints and their connection types 
  • Group similar connections automatically 
  • Display a summary table and a 3D view with color-coded spheres for quick identification 

See video at [01:02] 

 

Step 5 — Review and Prioritize 

Sort the table by repetition count to address the most frequent connections first. Use the 3D view to isolate a group and left-click any sphere to read the connection name. 

See video at [01:23]

 

Step 6 — Generate Design Files 

Mark target groups as Design and click Generate Design Files

  • If a file doesn’t exist, SCS creates it 
  • If it exists, SCS updates the load combinations and section/material data without overwriting your local edits 

See video at [01:49] 

 

Step 7 — Edit and Verify 

Open a connection file to: 

  • Review imported forces and section properties 
  • Adjust geometry, bolt size/position, plate thickness, and welds 
  • Check the LOG for messages and warnings (e.g., weak-axis moments not evaluated for that connection type—validate magnitudes in the CSI model) 

See video at [02:23] 

 

Step 8 — Manual vs. Automatic Update 

With many combinations, switch to Manual update so recalculation happens only when you trigger it. This speeds up iterative edits. 

See video at [02:46]

 

Step 9 — Reuse a Connection from a Past Project 

Copy a previously designed connection (e.g., an EM3 end-plate beam-to-column) from an older project into your current project folder. 

  • In the table, change the Type if needed 
  • Rename to match the copied file, mark Design, then Generate Design Files to refresh forces and sections 
  • Open, adapt geometry if required, verify, and save 

See video at [09:17] 

 

Step 10 — Reload Data After Model Changes 

When you revise the CSI model (releases, combinations, or member sections): 

  1. Click Reload all data to re-import from the active CSI model 
  2. Mark the relevant groups as Design and click Generate Design Files to refresh loads and section/material data 

See video at [07:42] 

 

Step 11 — Generate Reports 

Select one or multiple designed connections and click Report
Choose Short, Standard, or Full (selected/all cases). Reports are saved in the project folder and can be shared or customized. 

See video at [11:47]

 

Step 12 — Save and Manage the Project 

Save the project file to preserve options, group statuses (OK, Overstressed, To check, Solve problems), colors, and file paths for future sessions. 

See video at [12:47]

 

Notes & Tips 

  • Automatic grouping of similar connections reduces duplication; use merge/reset/delete to fine-tune groups when engineering judgment says they’re equivalent or should be split 
  • The Design checkbox controls which items are processed and updated; existing files won’t be auto-redesigned, but their loads and sections/materials will be refreshed 
  • Keep an eye on Notes/LOG: it flags mismatches (e.g., missing profiles/materials, zero loads, weak-axis moments outside the scope of a connection type) 
  • As you progress project to project, your connection library becomes an asset—design once, reuse often with minor adaptations 
     

Conclusion 

This workflow is about removing friction, not replacing judgment. For CSI-based models, SCS Automatic Design helps you scale connection design: import, group, design, reuse, and keep everything synchronized as your analysis evolves—so more time goes to engineering decisions and less to repetitive tasks.